Revolutionizing Rubber Extrusion: ELBEX’s In-House Tooling and Design Innovations
Feb 08, 2024
To outsiders, rubber extrusions may not seem like an area that changes a lot — but this is far from the case. Innovation is constantly needed as industries develop new applications that require different types of extrusions. With Elbex’s in-house tooling and design, we can be at the forefront of these changes and achieve excellent results for our customers.
The Edge of In-House Tooling
In-house tooling is a distinct advantage that fuels our team’s innovative capabilities. We can work from custom profile sketches, reverse engineer physical samples, and use other methods to provide cost-effective solutions that meet your specific requirements. In-house work allows for a faster turnaround and better collaboration with you to determine the best solution for your unique design needs.
Design Innovations at ELBEX
At ELBEX, we offer a wide range of standard dies that can be customized to meet the needs of different applications. We also make use of several different types of elastomers to ensure a finished extrusion can function properly while accounting for any hazard exposures. An experienced team that understands the nuances of different designs and materials ensures a collaborative process that can custom tailor extrusions to unique projects.
Enhancing Efficiency and Precision
In-house tooling and design also vastly improve our production time and overall product quality. Letting our engineers take a hands-on approach results in streamlined communication with quality assurance at every stage of the manufacturing process. The end result is a drastically shortened lead time with higher quality standards and lower overall costs — a true win-win for our clients.
At Elbex, we are committed to continuous innovation in the rubber extrusion industry. In-house tooling and design give us a distinct edge in being able to quickly apply and develop new innovations that reshape the industry and enable new, exciting applications.
In today’s increasingly urbanized society, mass transit is more important than ever. Railways, metro systems, and bus lines play a vital role in taking passengers to and from work and other locations. At ELBEX, we are well aware of the importance of these systems, which is why our advanced rubber extrusion technology is designed to enhance mass transit systems. The Role of Rubber Extrusions in Mass Transit Rubber extrusions play a surprising number of crucial roles in rail systems, such as vibration dampening, securing fragile components, and ensuring passenger comfort and safety. At ELBEX, we produce gaskets, hinge covers, component cushioning, door and window seals and more, using high-quality materials and workmanship to meet these essential needs. Meeting Global Standards for Rail Safety and Performance Rail transit systems have strict safety standards to ensure the well-being of passengers and others. Even the smallest part plays a role in keeping everything working safely and properly. At ELBEX, our products are designed to meet and exceed these industry standards to ensure safe, reliable performance – even in rail systems that see heavy use. Sustainability and Efficiency in Rail Transit As the world becomes more eco-conscious, sustainability and efficiency have become increasingly important in rail transit. ELBEX seeks to be a contributor to these efforts by using eco-friendly materials and processes. In addition, by ensuring that our components are durable and long-lasting, we reduce maintenance and production needs for rail systems to help reduce your environmental footprint. At ELBEX, we are committed to enhancing rail and mass transit systems with our customizable rubber extrusions. As the industry continues to evolve, our team will continue to innovate to provide solutions that meet the needs of urban transportation. Contact us today to learn more about how we can help with your mass transit project.
When it comes to creating custom rubber extrusions, few capabilities can be more impactful than silicone mixing and custom color matching. As a leader in providing custom rubber extrusions, ELBEX is proud to specialize in these important services to manufacture a wide range of rubber extrusions. The Art of Silicone Mixing at ELBEX Silicone mixing is an important process that combines a silicone base with a curing agent to achieve a specific set of properties. Different formulas will achieve different levels of temperature resistance, flexibility, and durability, so the right formula is essential for your particular application. Precise silicone mixing is a must to ensure uniform texture and distribution of the materials so the silicone will cure properly and with the desired attributes. Careful monitoring with technology and an experienced team is crucial. Custom Color Matching: Beyond Aesthetics At ELBEX, we also offer color matching services. Our team has the capability to precisely match your desired colors while ensuring consistency and quality in all rubber extrusions. This enables your rubber extrusions to go beyond aesthetic customizations, with color matching that fulfills your needs in key areas like product branding, safety features, and industry standards. Meeting Industry-Specific Needs With advanced technology and equipment, ELBEX is able to ensure high precision and accuracy in silicone mixing and color matching – and we’re continually refining our processes. This enables us to leverage our versatility and expertise to meet the diverse needs of various industries, such as automotive, construction, water control, and more. Precise silicone mixing ensures final products can fulfill a variety of application needs. Innovation and Sustainability in Customization As part of our processes, we’re also committed to finding ways to innovate and increase sustainability, such as by developing new silicone formulations and eco-friendly colorants. Integrating sustainability into our processes is a top priority at every step of our process. Our team’s ongoing research and development in these areas will enable us to continue to improve our silicone mixing and color matching services so we can further enhance our customization capabilities. With quality silicone mixing and color matching, ELBEX is able to consistently deliver high-quality custom rubber extrusions. By matching superior experience, industry-leading equipment, and a commitment to excellence and innovation, we will use these techniques to deliver excellent results for every project.
Of the many factors that influence the performance of a rubber extrusion, few are more important than material selection. The right materials have a direct impact on a rubber extrusion’s performance and durability. That’s why at ELBEX, we’re committed to using superior materials to ensure excellent outcomes. The Science of Material Selection in Rubber Extrusions At ELBEX, we use several types of materials for our rubber extrusions, including silicone, EPDM, neoprene, natural rubber, SBR, and more. Each of these materials has unique properties, with varying levels of chemical, temperature, and environmental resistance. The right material for the project depends on factors like the desired hardness, the part’s application or function, and even whether it will be used indoors or outdoors. We take all of these factors into consideration for materials selection. ELBEX’s Approach to Material Excellence In addition to ensuring that the right kind of materials are used for each project, the ELBEX team is committed to ensuring material excellence. We partner with leading materials suppliers who have a history of providing high-quality materials. Our products also undergo rigorous in-house testing to ensure they meet performance requirements for specific applications, ensuring their long-term performance. The Impact of Superior Materials on Product Performance Superior materials are an essential long-term investment when manufacturing rubber extrusions. Higher-quality materials will perform better and last longer, resulting in improved safety, increased product lifespan, and reduced maintenance expenses. Reliable materials offer much-needed peace of mind that you’ll get dependable performance for any application. Staying Ahead: ELBEX’s Commitment to Material Innovation At ELBEX, we know that new materials and technologies in the rubber extrusion industry can have a direct impact on the materials we use for our clients. Our ongoing efforts to explore and adopt new quality materials help us expand our offerings even further, while also staying ahead of industry trends and regulatory changes. A focus on innovation ensures we’ll always be able to provide quality materials you can depend on. We believe our quality materials selection helps set us apart by ensuring successful outcomes for every rubber extrusion project. By choosing the right materials for your application, you can enjoy improved reliability, performance, and durability. Talk to us to learn more.
Want more information?
ELBEX Corporation is an ISO Certified leader in rubber and silicone extrusions manufacturing. Our capabilities include the ability to produce a wide range of profile designs in both dense and sponge materials.
Get In Touch
Phone: 330.673.3233
Fax: 330.673.3235
Email:
info@elbex-us.com
Address: 300 Martinel Dr. Kent, OH 44240
Latest news
In today’s increasingly urbanized society, mass transit is more important than ever. Railways, metro systems, and bus lines play a vital role in taking passengers to and from work and other locations. At ELBEX, we are well aware of the importance of these systems, which is why our advanced rubber extrusion technology is designed to enhance mass transit systems. The Role of Rubber Extrusions in Mass Transit Rubber extrusions play a surprising number of crucial roles in rail systems, such as vibration dampening, securing fragile components, and ensuring passenger comfort and safety. At ELBEX, we produce gaskets, hinge covers, component cushioning, door and window seals and more, using high-quality materials and workmanship to meet these essential needs. Meeting Global Standards for Rail Safety and Performance Rail transit systems have strict safety standards to ensure the well-being of passengers and others. Even the smallest part plays a role in keeping everything working safely and properly. At ELBEX, our products are designed to meet and exceed these industry standards to ensure safe, reliable performance – even in rail systems that see heavy use. Sustainability and Efficiency in Rail Transit As the world becomes more eco-conscious, sustainability and efficiency have become increasingly important in rail transit. ELBEX seeks to be a contributor to these efforts by using eco-friendly materials and processes. In addition, by ensuring that our components are durable and long-lasting, we reduce maintenance and production needs for rail systems to help reduce your environmental footprint. At ELBEX, we are committed to enhancing rail and mass transit systems with our customizable rubber extrusions. As the industry continues to evolve, our team will continue to innovate to provide solutions that meet the needs of urban transportation. Contact us today to learn more about how we can help with your mass transit project.
When it comes to creating custom rubber extrusions, few capabilities can be more impactful than silicone mixing and custom color matching. As a leader in providing custom rubber extrusions, ELBEX is proud to specialize in these important services to manufacture a wide range of rubber extrusions. The Art of Silicone Mixing at ELBEX Silicone mixing is an important process that combines a silicone base with a curing agent to achieve a specific set of properties. Different formulas will achieve different levels of temperature resistance, flexibility, and durability, so the right formula is essential for your particular application. Precise silicone mixing is a must to ensure uniform texture and distribution of the materials so the silicone will cure properly and with the desired attributes. Careful monitoring with technology and an experienced team is crucial. Custom Color Matching: Beyond Aesthetics At ELBEX, we also offer color matching services. Our team has the capability to precisely match your desired colors while ensuring consistency and quality in all rubber extrusions. This enables your rubber extrusions to go beyond aesthetic customizations, with color matching that fulfills your needs in key areas like product branding, safety features, and industry standards. Meeting Industry-Specific Needs With advanced technology and equipment, ELBEX is able to ensure high precision and accuracy in silicone mixing and color matching – and we’re continually refining our processes. This enables us to leverage our versatility and expertise to meet the diverse needs of various industries, such as automotive, construction, water control, and more. Precise silicone mixing ensures final products can fulfill a variety of application needs. Innovation and Sustainability in Customization As part of our processes, we’re also committed to finding ways to innovate and increase sustainability, such as by developing new silicone formulations and eco-friendly colorants. Integrating sustainability into our processes is a top priority at every step of our process. Our team’s ongoing research and development in these areas will enable us to continue to improve our silicone mixing and color matching services so we can further enhance our customization capabilities. With quality silicone mixing and color matching, ELBEX is able to consistently deliver high-quality custom rubber extrusions. By matching superior experience, industry-leading equipment, and a commitment to excellence and innovation, we will use these techniques to deliver excellent results for every project.