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ELBEX News

By Katie Schupp March 28, 2025
In manufacturing, precise tooling is an absolute must, especially when creating custom extrusions. Outsourcing tooling may seem like a good idea, but this can often lead to delays and poor quality control. Instead, working with Elbex, which offers in-house tool and die design and custom tooling capabilities, can ensure you get the efficiency and quality you need. The Elbex Advantage: On-Site Tooling for Unmatched Efficiency In-house tooling provides several noteworthy advantages for your project. First, doing everything in-house eliminates outsourcing costs, which can result in significant cost savings. Doing everything in-house also streamlines the production process, dramatically reducing lead times, minimizing delays, and improving the overall project workflow. All of this enables us to improve the delivery schedule for your finished products and ensure that deadlines are met. Perhaps most importantly, however, doing everything in-house allows us to maintain meticulous control over the entire process, ensuring that finished seals and gaskets meet quality standards. Elbex’s Tooling Capabilities: From Design to Production At Elbex, we offer a wide range of custom tooling capabilities that benefit the entire manufacturing process. We use AutoCAD to create precise 2-D models, which are the foundation for accurate tooling. Our engineers also leverage their industry expertise to optimize tool and die design for specific materials and profiles. During production, we use wire EDM to create intricate shapes and complex profiles with exceptional precision, as well as sinker EDM to create complex cavities and shapes in dies and molds. Precise cuts and finishes enabled by these processes ensure consistent quality for rubber seals and gaskets, even with intricate designs. The Elbex Process: A Seamless Experience By keeping everything in-house, we offer a streamlined experience from start to finish. We begin by assessing your needs and defining tooling requirements during an initial consultation. After this, our engineering team gets to work, using AutoCAD to design and model the tooling. Once the design phase is complete, we can begin manufacturing in-house, using wire EDM, sinker EDM, and other processes as needed to achieve custom tooling. Rigorous quality control measures are implemented throughout production so that both tool and die design, as well as finished seals and gaskets, meet all necessary quality standards. With our on-site custom tooling capabilities, Elbex can deliver a seamless experience at every stage of the project, while achieving the consistent quality you need. Contact us today to discuss your custom tooling and extrusion needs.
By Katie Schupp March 21, 2025
Quality glazing systems are an essential part of modern construction and design, directly contributing to a building’s aesthetics, performance, and sustainability. Though often overlooked, the rubber components in these systems also play a key role in ensuring weatherproofing, insulation, and structural integrity. With Elbex, you can get the high-quality rubber glazing systems you need to finish the job right. Elbex’s Comprehensive Rubber Glazing System Solutions Elbex takes a comprehensive design and manufacturing approach to ensure high-quality outcomes for every rubber glazing system project. This starts by selecting rubber materials that meet key performance requirements, such as UV resistance, weatherability, flexibility, and chemical compatibility. We then leverage our advanced design capabilities, using state-of-the-art software and engineering expertise to create custom rubber profiles for any glazing application. Through close collaboration with architects and glazing contractors, we create a final product that meets your design standards, while also ensuring tight tolerances and consistent quality control. Additional services like cutting, splicing, adhesive application, and kitting, allow us to provide complete glazing system solutions for your project. Benefits of Choosing Elbex for Rubber Glazing Systems Elbex’s rubber glazing systems deliver the consistent quality you need for your construction projects. High-quality rubber components improve a building’s energy efficiency, sound insulation, and weather protection. With superior longevity and weather resistance, our components will minimize ongoing maintenance costs. In addition, our ability to create custom rubber glazing profiles enables architects and designers to achieve unique aesthetic visions without compromising performance. As the single, experienced partner for all rubber glazing system needs, working with us will greatly streamline your project. Applications of Elbex’s Rubber Glazing Systems Elbex’s rubber glazing systems can be used in a wide variety of residential, commercial, and industrial settings. For example, our rubber gaskets and seals ensure airtight and watertight curtain wall construction. Our rubber profiles can be adapted for a wide range of residential and commercial door and window types to maximize energy efficiency and reduce noise. Our rubber glazing systems can even be used for skylights, atriums, and other unique architectural designs, creating the perfect blend of aesthetics and weather resistance.  Regardless of your specific glazing application needs, you can count on Elbex to provide high-quality, custom-engineered rubber glazing system solutions for construction and design work. Contact us today to learn more about our glazing system portfolio and how we help you achieve your specific project vision.
By Katie Schupp March 14, 2025
Whether they’re being used in a home or restaurant, oven door seals are essential for maintaining consistent temperatures, preventing heat loss, and ensuring efficient cooking. Oven door seals must be able to stand up to extreme temperatures, food residue, and frequent use to ensure lasting quality and performance. With Elbex, you can have confidence that your custom rubber door seals and gaskets for oven doors will deliver the lasting performance you need. Elbex’s Expertise in Oven Door Seal Manufacturing Elbex’s expertise in oven door seal manufacturing ensures consistent, quality results. This starts with our knowledge of high-temperature resistant rubber compounds that are suitable for oven door seals. Materials that can withstand extreme heat, resist compression set, and are food-grade compliant are essential for oven doors. We pair our material knowledge with precision manufacturing and custom design and engineering capabilities. Our extrusion, molding, and vulcanization processes ensure tight tolerances and consistent quality and performance for oven door seals – even when we need to create custom-shaped seals and gaskets that match specific oven door designs and sealing requirements. Performance, longevity, and reliability are the Elbex way. Benefits of Elbex’s Oven Door Seals With custom oven door seals from Elbex, you can ensure higher-quality outcomes for your ovens. Our door seals prevent heat leakage and ensure even cooking through consistent oven temperatures. This enables better cooking results by providing users more precise control. Quality oven door seals also lower the energy consumption and operating costs associated with the oven. Finally, by protecting heat-sensitive components, oven seals and gaskets can extend the appliance’s lifespan. Applications of Elbex’s Oven Door Seals Regardless of the type of oven you manufacture, Elbex’s oven door seals can get the job done. We can produce custom oven door seals for standard residential kitchen ovens and ranges, high-temperature commercial ovens used in restaurants, bakeries, and other food service establishments, and even industrial ovens used in manufacturing. We adapt material blends and other attributes as needed to ensure consistent, dependable quality, regardless of the type of oven the seal will be used for.  Whatever your manufacturing needs, Elbex can provide high-quality custom-designed oven door seals that will enhance the performance, efficiency, and longevity of your ovens. Contact us today to discuss your specific oven door sealing needs or to learn more about our custom design capabilities.
By Katie Schupp February 21, 2025
Reliable water control systems are critical for public health, environmental protection, and industrial efficiency. These systems must be protected against leaks, contamination, and damage – and rubber water barriers and gaskets for drinking water systems play a vital role in achieving these outcomes. At Elbex, we produce the custom rubber extrusions that the water control industry needs to achieve these important outcomes, including specialized silicone seals and gaskets.  Elbex’s Expertise in Water Control Solutions Our expertise in water solutions starts with our understanding of different rubber compounds, such as silicone and nitrile, as well as how these and other materials are suitable for potable water, wastewater, or irrigation. Materials must be safe for transporting drinking water, resistant to chemicals and microbial growth, and able to withstand varying water pressures and temperatures. We combine this material knowledge with custom design and precision manufacturing capabilities. Our engineers can create custom rubber extrusions to fit specific water control systems and equipment, and then use state-of-the-art manufacturing to ensure consistent quality and performance that will improve the reliability and longevity of your water control solutions. Benefits of Elbex’s Custom Rubber Parts for Water Control Custom rubber parts for water control deliver a much higher level of performance than standard parts. Custom seals and gaskets create powerful water barriers that prevent leaks for more sustainable water management. These same solutions also maintain water quality by preventing contaminant exposure, which ensures the safety of drinking water systems. Better yet, custom rubber parts offer more versatile and adaptable solutions. Rubber extrusions can be configured for pipes, valves, pumps, filtration systems, and irrigation equipment, aiding in a wide variety of water control needs. And with a custom fit, you can have confidence that the parts will offer greater durability and longevity, reducing the downtime and costs associated with repairs and replacements. Applications in the Water Control Industry Rubber gaskets and seals have several applications in the water control industry. Some of the most noteworthy include the use of gaskets for drinking water systems, which ensure safe and reliable delivery of potable water. Seals and gaskets also help prevent leaks and contamination in water treatment facilities, and enable efficient filtration, water use, and pollution control in industrial facilities. With Elbex’s high-quality custom rubber solutions, you can have confidence that your water control systems will provide safe and reliable performance. Whether you are a water industry professional or part of a municipality looking to improve water control performance, you can count on our rubber solutions to help you achieve your water management goals. Contact us today to learn more.
By Katie Schupp February 14, 2025
Construction is one of the most demanding industries on the planet – and this work frequently requires high-quality rubber components such as gaskets, pipe seals and ramps, and silicone sheeting. At Elbex, our expertise in producing essential components such as expansion joints, custom rubber extruded D-seals, and U-channels enables us to provide the reliable sealing, weatherproofing, and protection that are required for successful construction outcomes.  Elbex’s Expertise in Construction-Focused Rubber Extrusions At Elbex, our decades of industry expertise make us well-suited for producing construction-focused rubber extrusions. This starts with a deep understanding of rubber compounds and their suitability for different construction applications, including our accounting for hazards like UV exposure, extreme temperatures, moisture, and harsh chemicals. We combine this knowledge with expertise in custom engineering to create rubber extrusions that meet the unique needs of your construction application. We believe in a collaborative approach between our engineers and your team to ensure the perfect fit. Once the design has been finalized, we then utilize our state-of-the-art manufacturing processes to ensure tight tolerances, consistent quality, and superior performance for custom rubber extruded D-seals, U-channel profiles, and other rubber extrusions. Benefits of Elbex’s Rubber Extrusions in Construction Rubber seals and gaskets offer several important benefits in construction work. For example, custom seals and gaskets stop water and air infiltration, preventing damage and improving overall energy efficiency. Custom rubber solutions further enhance the comfort of an indoor environment thanks to their noise and vibration dampening capabilities. Our expansion joints are especially beneficial in construction settings. Expansion joints accommodate temperature-related movement in structures, preventing cracks and structural damage. This protects the building from environmental degradation over time, increasing its safety and longevity. Applications in Construction Rubber gaskets and seals are used in a wide range of construction applications. For example, custom rubber extruded D-seals and U-channels prevent drafts, water leaks, and energy loss in doors and windows. Silicone sheeting in construction helps waterproof and seal roofs, while gaskets and seals can also help waterproof building facades. Finally, pipe seals and ramps offer much-needed protection for pipes and cables during and after construction work. Performance, durability, and safety are all top priorities on construction projects. At Elbex, we are committed to providing high-quality, custom-designed rubber extrusions that help you achieve exactly that. Visit us online to learn more about our construction product portfolio, or contact us today to discuss your specific construction project needs.
By Katie Schupp February 7, 2025
Heavy machinery operates in some of the most intense working environments – and this makes durable, high-performance components an absolute must. This is especially true when it comes to the custom extruded rubber parts used in heavy machinery. The right fit, material, and functionality is key to optimizing performance and longevity of both rubber components and the machinery itself. As a manufacturer of custom rubber gaskets and custom extruded rubber parts, Elbex is positioned to help address your heavy machinery needs. Elbex’s Expertise in Custom Rubber Parts Elbex provides a high level of expertise to ensure quality outcomes when producing custom rubber parts for heavy machinery. This starts with our in-depth knowledge of different rubber compounds that can be used in various applications, such as EPDM, nitrile, and silicone. Choosing materials that meet needed requirements for extreme temperatures, harsh chemicals, abrasion, and heavy loads is a crucial first step. Our material mastery is paired with custom design and engineering capabilities. We combine cutting-edge software, our own design expertise, and a collaborative approach between engineers and clients to produce custom rubber gaskets and custom extruded rubber parts that meet precise performance requirements. Once the design is finalized, our state-of-the-art manufacturing processes of extrusion, molding, and vulcanization ensure tight tolerances, consistent quality, and superior performance for every heavy machinery application. Benefits of Elbex’s Custom Rubber Parts for Machinery Custom-designed rubber parts offer several noteworthy benefits. First, custom-designed components enhance machine performance and efficiency thanks to precise sealing, cushioning, and vibration damping. With high-quality materials and a precise fit, you enjoy greater longevity and durability, reducing the need for rubber gasket replacements that would cause lengthy downtime. These benefits don’t just apply to the rubber gaskets themselves. Custom-fit parts also reduce wear and tear on the machinery by providing a higher level of protection and cushioning. This also improves workplace safety by helping prevent leaks and other equipment malfunctions. Applications in Heavy Machinery Elbex’s custom rubber parts are used in several industries that rely on heavy machinery. Our custom parts fill a wide range of applications in construction equipment such as bulldozers and excavators, agricultural equipment like tractors and harvesters, and other heavy equipment in industries such as forestry, material handling, and transportation. Our wide-ranging experience enables us to deliver meaningful solutions for every need. By providing high-quality custom rubber parts, Elbex can help enhance the performance, safety, and longevity of your heavy machinery. Contact us today to learn more about how we can help you improve your equipment and operations with custom extruded rubber parts.
By Katie Schupp December 27, 2024
Industrial manufacturing processes require precision and performance. However, it’s not always easy to find the materials that will withstand the harsh conditions and specific functional requirements present in an industrial environment. At Elbex, our specialized rubber profiles for industrial manufacturing ensure optimal performance, longevity, and cost-effectiveness for your application. Understanding Industrial Rubber Profiles Industrial rubber profiles play a key role in a wide range of industrial and manufacturing activities by providing sealing, insulation, protection, and vibration dampening. They include extruded profiles (including U-channels, L-shapes, and T-shapes), molded profiles (such as custom shapes and seals with complex geometries), and sheet rubber with die-cut profiles. At Elbex, we can customize these profiles to better match the specific needs of your application. A wide range of industries rely on rubber profiles during the manufacturing process, including the automotive, construction, appliance, mass transit, and architectural fields. Rubber profiles serve a wide range of roles, including as gaskets and seals in machinery to absorb vibrations, or as door and window seals to prevent leaks. Materials and Properties Industrial rubber profiles can be made from several different rubber compounds, including EPDM, nitrile, silicone, and neoprene. Each of these materials offers varying levels of resistance to abrasion, chemical exposure, extreme temperatures, UV exposure, moisture, and other hazards. At Elbex, we work with you to determine which material will be best based on your performance needs and environmental factors affecting your application. Choosing the Right Rubber Profile Choosing the right rubber profile requires examining the specific needs of your industrial application. For example, will the profile be involved in sealing, insulating, or offering protection against vibrations? What environmental conditions will be present? Do you want to prioritize flexibility, hardness, or durability with your profiles? And of course, what solution will be cost-effective while still delivering the desired performance? By considering these questions together, we can determine the best solution for your application. Durable industrial rubber profiles can enhance the performance and efficiency of various industrial and manufacturing processes – but only if they are made with quality materials and feature the right design specifications. Contact Elbex today to request a quote or schedule a design consultation to see how we can meet your industrial rubber profile needs.
By Katie Schupp December 20, 2024
A leaking dishwasher can be incredibly frustrating and problematic for its owners, with the potential for damage to the machine itself and widespread water damage in the kitchen. For manufacturers, this makes utilizing high-quality dishwasher rubber seals and high-quality silicone gaskets for dishwashers essential for providing reliable performance without risking costly leaks for customers. Types of Dishwasher Seals Dishwashers actually utilize multiple types of seals to prevent leaks. The door seal and gasket is the most noticeable to users, as this creates a watertight seal between the dishwasher’s door and the tub. The tub gasket also plays a vital role in preventing leaks between the dishwasher tub and the surrounding countertop and cabinets. Finally, pump seals, hose seals, and spray arm seals help ensure the proper performance of these components by preventing vibrations and leaks. Materials and Durability Silicone and rubber are the most commonly used materials for dishwasher seals. These seals are exposed to heat, moisture, detergents, and food particles, which can accelerate wear and tear. Generally speaking, silicone offers better resistance to extreme temperatures, as well as oils, fats, and grease. However, rubber is more tear-resistant. As such, consider the dishwasher’s temperature settings and intended usage environment as part of your materials selection. Signs of a Failing Dishwasher Seal Even with the right materials and design, a dishwasher seal can fail over time. The most obvious sign of a failing seal is a leak – water pooling beneath the dishwasher. Mold growth, musty odors, or decreased cleaning performance could also indicate that a seal is deteriorating. Using high-quality materials and the right design will optimize the performance and longevity of dishwasher seals and gaskets.  High-quality water-resistant seals and gaskets are essential for preventing leaks and ensuring optimal performance in dishwashers. By emphasizing these elements during the design and manufacturing process, you can deliver quality outcomes to your customers. Contact Elbex today to learn more about how we can help produce dishwasher rubber seals and gaskets that meet your manufacturing needs.
By Katie Schupp December 13, 2024
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October 21, 2024
Transit vehicles play an important role in getting commuters from place to place, but all too often, vibration and noise can disrupt the experience. Vibration and noise don’t just create an uncomfortable ride for passengers, they can also result in equipment wear and tear and structural stress. Effective vibration damping for transit vehicles from Elbex can go a long way in enhancing the passenger experience, extending vehicle lifespans, and ensuring safety. Understanding Vibration in Transit Vehicles Transit vehicles experience many sources of vibration. For example, transit buses could experience vibrations from the engine and road surface, while trains often experience track irregularities. Strong vibrations put added stress on engine mounts and structural joints, while also creating discomfort for passengers. Elbex’s Vibration Damping Solutions Elbex manufactures a variety of vibration resistant gaskets for transit systems, combining material expertise and precision engineering to produce dependable results. Our team selects the ideal material for each application (such as EPDM, natural rubber, or neoprene) based on the application’s temperature, environmental conditions, and other factors. We then use advanced engineering techniques such as finite element analysis and vibration testing to optimize performance as we design, manufacture, and customize gaskets and seals for vibration damping purposes. Benefits of Elbex’s Vibration Damping Solutions Elbex’ vibration damping solutions offer a host of benefits. Most notable is improved passenger comfort thanks to reduced noise and vibration. A smooth, pleasant ride ensures passengers will return in the future! Even more importantly, vibration damping protects critical components from damage, reducing maintenance costs and increasing vehicle longevity. By minimizing structural stress and fatigue, these solutions also enhance the safety of mass transit vehicles. Applications in Transit Systems Transit vibration control solutions have many applications in both buses and trains and light rail vehicles. In buses and coaches, gaskets and seals are placed in engine mounts, suspension systems, and body panels to reduce vibration and noise. In trains and light rail systems, gaskets and seals help isolate vibration from the track to improve passenger comfort. If you need help with transit vibration control for your vehicles, contact us today or visit us online to learn more about our mass transit solutions. Our material expertise and customization capabilities will help you get effective results for your vibration damping needs.
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