The Basics of Rubber Extrusions
ELBEX • June 18, 2018
Rubber extrusion is a process where uncured rubber components are forced through a die and into a standard or customized shape. Once a piece of rubber is extruded, it is immediately cured.
This process of rubber extrusion uses an extrusion die, or a steel blank, that is a precision cut to the shape of the cross-sectional profile of the desired part. Once the extrusion die is in place raw material is forced through the die and cured to create the profile. Dies are material and durometer specific due to the unique characteristics of different materials used in the extrusion process.
Extrusion allows for a higher volume of material that can be processed in less time.
At ELBEX Corporation, our rubber extrusion process utilizes a a continuous salt bath cure line. Uncured extrusions run through a salt line at approximately 400 degrees Fahrenheit and will emerge fully cured. Different materials in the extrusion will also be cross-linked.
The extrusion process lends itself perfectly to high volume production runs. But with our salt bath cure process, we are not restricted to limited production lengths seen in other systems.
With our main focus on custom design manufacturing, we do not have minimum order requirements at ELBEX. Instead, minimum orders rely on profile size and material.
Reliable water control systems are critical for public health, environmental protection, and industrial efficiency. These systems must be protected against leaks, contamination, and damage – and rubber water barriers and gaskets for drinking water systems play a vital role in achieving these outcomes. At Elbex, we produce the custom rubber extrusions that the water control industry needs to achieve these important outcomes, including specialized silicone seals and gaskets. Elbex’s Expertise in Water Control Solutions Our expertise in water solutions starts with our understanding of different rubber compounds, such as silicone and nitrile, as well as how these and other materials are suitable for potable water, wastewater, or irrigation. Materials must be safe for transporting drinking water, resistant to chemicals and microbial growth, and able to withstand varying water pressures and temperatures. We combine this material knowledge with custom design and precision manufacturing capabilities. Our engineers can create custom rubber extrusions to fit specific water control systems and equipment, and then use state-of-the-art manufacturing to ensure consistent quality and performance that will improve the reliability and longevity of your water control solutions. Benefits of Elbex’s Custom Rubber Parts for Water Control Custom rubber parts for water control deliver a much higher level of performance than standard parts. Custom seals and gaskets create powerful water barriers that prevent leaks for more sustainable water management. These same solutions also maintain water quality by preventing contaminant exposure, which ensures the safety of drinking water systems. Better yet, custom rubber parts offer more versatile and adaptable solutions. Rubber extrusions can be configured for pipes, valves, pumps, filtration systems, and irrigation equipment, aiding in a wide variety of water control needs. And with a custom fit, you can have confidence that the parts will offer greater durability and longevity, reducing the downtime and costs associated with repairs and replacements. Applications in the Water Control Industry Rubber gaskets and seals have several applications in the water control industry. Some of the most noteworthy include the use of gaskets for drinking water systems, which ensure safe and reliable delivery of potable water. Seals and gaskets also help prevent leaks and contamination in water treatment facilities, and enable efficient filtration, water use, and pollution control in industrial facilities. With Elbex’s high-quality custom rubber solutions, you can have confidence that your water control systems will provide safe and reliable performance. Whether you are a water industry professional or part of a municipality looking to improve water control performance, you can count on our rubber solutions to help you achieve your water management goals. Contact us today to learn more.
Construction is one of the most demanding industries on the planet – and this work frequently requires high-quality rubber components such as gaskets, pipe seals and ramps, and silicone sheeting. At Elbex, our expertise in producing essential components such as expansion joints, custom rubber extruded D-seals, and U-channels enables us to provide the reliable sealing, weatherproofing, and protection that are required for successful construction outcomes. Elbex’s Expertise in Construction-Focused Rubber Extrusions At Elbex, our decades of industry expertise make us well-suited for producing construction-focused rubber extrusions. This starts with a deep understanding of rubber compounds and their suitability for different construction applications, including our accounting for hazards like UV exposure, extreme temperatures, moisture, and harsh chemicals. We combine this knowledge with expertise in custom engineering to create rubber extrusions that meet the unique needs of your construction application. We believe in a collaborative approach between our engineers and your team to ensure the perfect fit. Once the design has been finalized, we then utilize our state-of-the-art manufacturing processes to ensure tight tolerances, consistent quality, and superior performance for custom rubber extruded D-seals, U-channel profiles, and other rubber extrusions. Benefits of Elbex’s Rubber Extrusions in Construction Rubber seals and gaskets offer several important benefits in construction work. For example, custom seals and gaskets stop water and air infiltration, preventing damage and improving overall energy efficiency. Custom rubber solutions further enhance the comfort of an indoor environment thanks to their noise and vibration dampening capabilities. Our expansion joints are especially beneficial in construction settings. Expansion joints accommodate temperature-related movement in structures, preventing cracks and structural damage. This protects the building from environmental degradation over time, increasing its safety and longevity. Applications in Construction Rubber gaskets and seals are used in a wide range of construction applications. For example, custom rubber extruded D-seals and U-channels prevent drafts, water leaks, and energy loss in doors and windows. Silicone sheeting in construction helps waterproof and seal roofs, while gaskets and seals can also help waterproof building facades. Finally, pipe seals and ramps offer much-needed protection for pipes and cables during and after construction work. Performance, durability, and safety are all top priorities on construction projects. At Elbex, we are committed to providing high-quality, custom-designed rubber extrusions that help you achieve exactly that. Visit us online to learn more about our construction product portfolio, or contact us today to discuss your specific construction project needs.
Heavy machinery operates in some of the most intense working environments – and this makes durable, high-performance components an absolute must. This is especially true when it comes to the custom extruded rubber parts used in heavy machinery. The right fit, material, and functionality is key to optimizing performance and longevity of both rubber components and the machinery itself. As a manufacturer of custom rubber gaskets and custom extruded rubber parts, Elbex is positioned to help address your heavy machinery needs. Elbex’s Expertise in Custom Rubber Parts Elbex provides a high level of expertise to ensure quality outcomes when producing custom rubber parts for heavy machinery. This starts with our in-depth knowledge of different rubber compounds that can be used in various applications, such as EPDM, nitrile, and silicone. Choosing materials that meet needed requirements for extreme temperatures, harsh chemicals, abrasion, and heavy loads is a crucial first step. Our material mastery is paired with custom design and engineering capabilities. We combine cutting-edge software, our own design expertise, and a collaborative approach between engineers and clients to produce custom rubber gaskets and custom extruded rubber parts that meet precise performance requirements. Once the design is finalized, our state-of-the-art manufacturing processes of extrusion, molding, and vulcanization ensure tight tolerances, consistent quality, and superior performance for every heavy machinery application. Benefits of Elbex’s Custom Rubber Parts for Machinery Custom-designed rubber parts offer several noteworthy benefits. First, custom-designed components enhance machine performance and efficiency thanks to precise sealing, cushioning, and vibration damping. With high-quality materials and a precise fit, you enjoy greater longevity and durability, reducing the need for rubber gasket replacements that would cause lengthy downtime. These benefits don’t just apply to the rubber gaskets themselves. Custom-fit parts also reduce wear and tear on the machinery by providing a higher level of protection and cushioning. This also improves workplace safety by helping prevent leaks and other equipment malfunctions. Applications in Heavy Machinery Elbex’s custom rubber parts are used in several industries that rely on heavy machinery. Our custom parts fill a wide range of applications in construction equipment such as bulldozers and excavators, agricultural equipment like tractors and harvesters, and other heavy equipment in industries such as forestry, material handling, and transportation. Our wide-ranging experience enables us to deliver meaningful solutions for every need. By providing high-quality custom rubber parts, Elbex can help enhance the performance, safety, and longevity of your heavy machinery. Contact us today to learn more about how we can help you improve your equipment and operations with custom extruded rubber parts.
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ELBEX Corporation is an ISO Certified leader in rubber and silicone extrusions manufacturing. Our capabilities include the ability to produce a wide range of profile designs in both dense and sponge materials.
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Phone: 330.673.3233
Fax: 330.673.3235
Email:
info@elbex-us.com
Address: 300 Martinel Dr. Kent, OH 44240
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Reliable water control systems are critical for public health, environmental protection, and industrial efficiency. These systems must be protected against leaks, contamination, and damage – and rubber water barriers and gaskets for drinking water systems play a vital role in achieving these outcomes. At Elbex, we produce the custom rubber extrusions that the water control industry needs to achieve these important outcomes, including specialized silicone seals and gaskets. Elbex’s Expertise in Water Control Solutions Our expertise in water solutions starts with our understanding of different rubber compounds, such as silicone and nitrile, as well as how these and other materials are suitable for potable water, wastewater, or irrigation. Materials must be safe for transporting drinking water, resistant to chemicals and microbial growth, and able to withstand varying water pressures and temperatures. We combine this material knowledge with custom design and precision manufacturing capabilities. Our engineers can create custom rubber extrusions to fit specific water control systems and equipment, and then use state-of-the-art manufacturing to ensure consistent quality and performance that will improve the reliability and longevity of your water control solutions. Benefits of Elbex’s Custom Rubber Parts for Water Control Custom rubber parts for water control deliver a much higher level of performance than standard parts. Custom seals and gaskets create powerful water barriers that prevent leaks for more sustainable water management. These same solutions also maintain water quality by preventing contaminant exposure, which ensures the safety of drinking water systems. Better yet, custom rubber parts offer more versatile and adaptable solutions. Rubber extrusions can be configured for pipes, valves, pumps, filtration systems, and irrigation equipment, aiding in a wide variety of water control needs. And with a custom fit, you can have confidence that the parts will offer greater durability and longevity, reducing the downtime and costs associated with repairs and replacements. Applications in the Water Control Industry Rubber gaskets and seals have several applications in the water control industry. Some of the most noteworthy include the use of gaskets for drinking water systems, which ensure safe and reliable delivery of potable water. Seals and gaskets also help prevent leaks and contamination in water treatment facilities, and enable efficient filtration, water use, and pollution control in industrial facilities. With Elbex’s high-quality custom rubber solutions, you can have confidence that your water control systems will provide safe and reliable performance. Whether you are a water industry professional or part of a municipality looking to improve water control performance, you can count on our rubber solutions to help you achieve your water management goals. Contact us today to learn more.
Construction is one of the most demanding industries on the planet – and this work frequently requires high-quality rubber components such as gaskets, pipe seals and ramps, and silicone sheeting. At Elbex, our expertise in producing essential components such as expansion joints, custom rubber extruded D-seals, and U-channels enables us to provide the reliable sealing, weatherproofing, and protection that are required for successful construction outcomes. Elbex’s Expertise in Construction-Focused Rubber Extrusions At Elbex, our decades of industry expertise make us well-suited for producing construction-focused rubber extrusions. This starts with a deep understanding of rubber compounds and their suitability for different construction applications, including our accounting for hazards like UV exposure, extreme temperatures, moisture, and harsh chemicals. We combine this knowledge with expertise in custom engineering to create rubber extrusions that meet the unique needs of your construction application. We believe in a collaborative approach between our engineers and your team to ensure the perfect fit. Once the design has been finalized, we then utilize our state-of-the-art manufacturing processes to ensure tight tolerances, consistent quality, and superior performance for custom rubber extruded D-seals, U-channel profiles, and other rubber extrusions. Benefits of Elbex’s Rubber Extrusions in Construction Rubber seals and gaskets offer several important benefits in construction work. For example, custom seals and gaskets stop water and air infiltration, preventing damage and improving overall energy efficiency. Custom rubber solutions further enhance the comfort of an indoor environment thanks to their noise and vibration dampening capabilities. Our expansion joints are especially beneficial in construction settings. Expansion joints accommodate temperature-related movement in structures, preventing cracks and structural damage. This protects the building from environmental degradation over time, increasing its safety and longevity. Applications in Construction Rubber gaskets and seals are used in a wide range of construction applications. For example, custom rubber extruded D-seals and U-channels prevent drafts, water leaks, and energy loss in doors and windows. Silicone sheeting in construction helps waterproof and seal roofs, while gaskets and seals can also help waterproof building facades. Finally, pipe seals and ramps offer much-needed protection for pipes and cables during and after construction work. Performance, durability, and safety are all top priorities on construction projects. At Elbex, we are committed to providing high-quality, custom-designed rubber extrusions that help you achieve exactly that. Visit us online to learn more about our construction product portfolio, or contact us today to discuss your specific construction project needs.